This solution delivers immersive technical training that allows teams to practice complex procedures safely and as often as needed. Through realistic safety training simulations, workers can prepare for high-risk scenarios and strengthen hazard awareness before entering the field. 3D design reviews enable stakeholders to walk through digital twins, identify clashes, and optimize layouts with confidence. Meanwhile, onboarding and virtual tours provide interactive experiences that help new hires get up to speed faster. All of it is powered by our proprietary AI tools, where design imagination meets intelligent automation.
Design driven digital innovation transformation integration
In good company
Helping clients avoid hundreds of thousands of pounds in rework by delivering accurate, capture-once digital building data.
Nexus helps factories and industrial sites turn their real-world buildings and equipment into accurate 3D digital models, so they can plan changes, train staff, and solve problems without disrupting operations.
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Working in partnership with
How it works
We provide precise, capture-once digital building data that reduces risk, saves time and supports smarter decisions across the asset lifecycle.
Capture the real world
Using wearable/mobile 3D laser scanners, we capture buildings, pipework, machinery, layouts and structures.
This creates a super-accurate 3D map of the site (called a point cloud).
Think: Google Street View, but for inside a factory, and accurate to millimetres.
Create the ‘Digital Twin’
Convert the scan data into 3D BIM models, measurable layouts, structured engineering data.
This becomes a digital copy of the real facility.
So instead of guessing from old drawings, clients now have: exact measurements, current layouts and a reliable digital reference.
Support faster, smarter desicion making
Companies use the digital twin to test design changes, detect clashes, plan upgrades, and train staff in virtual and mixed reality environments.
This allows safer decisions, better collaboration, and fewer costly mistakes in the real facility.
Industry 4.0 Vision
Nexus helps clients with..
Planning & Design
Test new equipment layouts
Check if things will fit
Detect clashes before installation
Plan upgrades without shutting down production
Training (VR / AR / Mixed Reality)
- Train workers in a virtual version of their real site
- Practice dangerous tasks safely
- Onboard staff faster
- Run safety simulations
Simulation & Testing
- Try changes digitally before touching the real plant
- Improve workflows
- Reduce mistakes and rework
Remote Collaboration
- Engineers, managers, and contractors can all “walk” the same virtual site
- Review designs without traveling
- Get remote expert support
Enable a fully digital factory by combining advanced scanning, simulation, and AI to create accurate digital twins that support faster, smarter decision-making. Improve visibility and product quality through real-time data and virtual testing, while supporting workers with AI-driven tools that boost efficiency and reduce errors. Together, these capabilities help build adaptable, future-ready production systems that can respond quickly to change.
Mixed vs Virtual Reality
Virtual Reality
Mixed Reality
Enable a fully digital factory by combining advanced scanning, simulation, and AI to create accurate digital twins that support faster, smarter decision-making. Improve visibility and product quality through real-time data and virtual testing, while supporting workers with AI-driven tools that boost efficiency and reduce errors. Together, these capabilities help build adaptable, future-ready production systems that can respond quickly to change.
Multiuser realtime environments
Our multi-user VR environment delivers real-time digital twins that support up to 20 simultaneous users, enabling teams to collaborate seamlessly. Interactive features include equipment simulations, precise measurements, snapshots, and embedded videos, while built-in voice chat, desktop and VR access, and personalized avatars ensure effective communication and flexibility. All activities are protected by world-class security for complete peace of mind.
Creating the digital twin
Digital Model
A static 3D representation of the food manufacturing facility and equipment. No live data, used for visualisation, planning, and training.
Created from 3D Laser Scan of facility. Data share online via NavVis Ivion Platform
Digital shadow
The digital model enriched with live or near-real-time data from sensors, PLCs, MES, SCADA, or IoT systems.
Data flows from the factory to the model, not back.
Digital Twin
The digital model enriched with live or near-real-time data from sensors, PLCs, MES, SCADA, or IoT systems.
Data flows from the factory to the model, not back.
Success Stories
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Case Study Title
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Case Study Title
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Still have questions?
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Have a chat with our team.